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Iveco Stralis since 2007, repair e-manual (in Russian), volume 1

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Publisher: © "Diez"
ISBN: 978-5-903883-93-6
Number of pages: 352
Format: file PDF

About the manual

Engine type: F2B / F3A

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Diez
Categories: Iveco , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 978-5-903883-93-6
Number of pages: 352
Format: file PDF

About the manual

Engine type: F2B / F3A

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Content

General information

  • Vehicle identification
  • Models complete set
  • Decryption
  • Lubricants
  • F2B engine
  • F3A engine
  • Switch boxes (volume filled during the first filling)
  • Hub (one)
  • Rear axle

F2B Engines

  • Engine identification
  • Specifications
  • Options
  • Specifications
  • Cylinder block and crank mechanism
  • Crankshaft
  • Valve actuator
  • Cylinder head
  • Tightening torques for screw connections
  • Powertrain
  • Removing and installing engine
  • Withdrawal
  • Installation
  • Filling the cooling system
  • Preliminary operations
  • Filling the system
  • Removing air from the cooling system
  • Removing air from the power supply system
  • Replacing the magnetic fan clutch
  • Withdrawal
  • Installation
  • Dismantling the engine at the stand
  • Cylinder block
  • Checks and measurements
  • Replacing the cylinder liner
  • Withdrawal
  • Install and check protrusion
  • Crankshaft
  • Crankshaft journal measurements
  • Preliminary determination of the size group of the liners of the main and connecting rod bearings of the crankshaft
  • Selection of main and connecting rod bearing shells
  • Determination of the size group of the diameter of the main and connecting rod journals (journals of nominal diameter)
  • Selection of main bearing shells (ground journals)
  • Selection of main bearing shells (nominal diameter journals)
  • Selection of bearing shells of the lower connecting rod head (journal of nominal diameter)
  • Selection of the bearing shells of the lower end of the connecting rod (ground journals)
  • Replacing the timing gear and oil pump
  • Checking the crankshaft end play
  • Checking installation clearances
  • Piston
  • Disassembly
  • Piston rings
  • Connecting rod
  • Crankset marking scheme
  • Alignment check
  • Curl check
  • Bending test
  • Installing piston rings
  • Installing the piston and connecting rod assembly into the sleeve
  • Checking the connecting rod journal clearance
  • Cylinder head
  • Removing valves
  • Checking the bottom plane of the cylinder head
  • Valves
  • Removing carbon deposits and checking valves
  • Valve guides and seats
  • Replacing the valve guides
  • Replacing valve seats
  • Replacing the injector sleeves
  • Gas distribution mechanism
  • Replacing bushings
  • Camshaft
  • Camshaft bushings
  • Valve Springs
  • Installing valves and valve stem seals
  • Bal rocker arms
  • Assembling the engine at the stand
  • Adjusting the timing
  • Valve clearance adjustment
  • Adjusting the preload of the injector rocker arms
  • Lubrication system
  • Oil pump
  • Heat exchanger
  • Oil filter
  • Valve in the piston coolant sprayer
  • Cooling system
  • Pressurization system
  • Functional principle of the VGT turbocharger
  • Actuator (drive)
  • Power system
  • Fuel pump
  • Injector
  • Replacing injectors
  • Phases of injector operation

F3A Engines

  • Engine designation
  • Specifications
  • Parameters, F3A engine
  • Specifications
  • Cylinder block and crank mechanism
  • Crankshaft
  • Valve actuator
  • Cylinder head
  • Tightening torques for screw connections
  • Removing and installing engine
  • Withdrawal
  • Installation
  • Filling the cooling system
  • Removing air from the power supply system
  • Replacing the magnetic fan clutch
  • Withdrawal
  • Installation
  • Dismantling the engine at the stand
  • Cylinder block
  • Checks and measurements
  • Replacing cylinder liners
  • Crankshaft
  • Crankshaft journal measurements
  • Selection of main and connecting rod bearing shells
  • Replacing the timing gear and oil pump
  • Checking installation clearances
  • Checking the crankshaft end play
  • Piston
  • Piston rings
  • Connecting rod
  • Crankset marking scheme
  • Connecting rod bush
  • Valves
  • Valve guides and seats
  • Replacing the injector sleeves
  • Gas distribution mechanism
  • Camshaft
  • Camshaft bushings
  • Valve springs
  • Rocker shaft
  • Assembling the engine at the stand
  • Lubrication system
  • Cooling system
  • Electromagnetic fan clutch
  • Pressurization system
  • Power System

HIDROCAR power take-off on the gas distribution mechanism (option)

  • Removal / Installation

DENOX emission control system

  • Repair

Diagnostics

  • Diagnostic devices
  • Description of fault codes

Clutch

  • Specifications, 17 "clutch for E2B / FZA engines
  • Specifications, clutch 17 "for F2B engines with gearbox 9S 1310 TO / 9S 1311 TO 129
  • Troubleshooting
  • Tightening torques for screw connections
  • Clutch removal and installation
  • Replacing the clutch release bearing
  • Replacing the clutch shaft support bearing
  • Removing and installing SATA pedal unit
  • Checking and adjusting the clutch pedal travel stops (vehicles with ABS)
  • WABCO pedal (vehicles with EBS)
  • Clutch pedal travel stop bolt
  • Clutch pedal free play
  • Pedal Control Valve Stroke
  • Hydraulic steering (vehicles with ABS)
  • Clutch Actuator (without friction lining wear indicator)
  • Specifications (manual transmission)
  • Pusher (rod) length adjustment
  • Bleeding the clutch system
  • Specifications (automatic transmission)
  • Adjusting the length of the slave cylinder pusher (new clutch)
  • Installing the slave cylinder
  • Replacing the slave cylinder

Gearboxes

  • Gearbox ZF 9 S 1310 TO
  • Specifications
  • Gearbox ZF 16 S 1620Т.D .; ZF 16 S 1920 T.D ;; ZF 16 S 2220 T.D. / T.O.
  • Specifications
  • Tightening torques for screw connections
  • Removal and installation
  • Gearbox ZF 16 S1621TD; ZF 16 S1921TD; ZF 16 S 2221 TO. / TO
  • Removing the intarder
  • Removing the rear case of the planetary gear unit
  • Removing the planetary gear assembly
  • Installing the planetary gear unit
  • gearbox EUROTRONIC 12 AS 1420 TD.
  • Specifications
  • Gearbox EUROTRONIC AUTOMATED 12 AS 1930 TD. 12 AS 2330 TD. / TO
  • Specifications
  • Gearbox removal and installation
  • Gearbox EUROTRONIC AUTOMATED 12 AS 1931 TD. 12 AS 2331 TD. / TO
  • Removing and installing intarder
  • Determining the thickness of the bearing shim
  • Determining the thickness of the stator adjusting ring
  • Removing the rear of the gearbox housing
  • Disassembly of the planetary gear
  • Planetary gear assembly
  • ALLISON 3200 gearbox
  • Specifications
  • Tightening torques for screw connections
  • Troubleshooting
  • Removal and installation
  • Diagnostics of the ELECTRONIC gearbox
  • Fault codes

Hydraulic retarder (intarder)

  • General information
  • How it works
  • Removing and installing retarder, gearbox ZF 16 S 1920/2220
  • Withdrawal
  • Installation
  • Oil filling
  • Specifications
  • Tightening torques for screw connections
  • Troubleshooting
  • Retarder repair
  • Removing the accumulator
  • Installing the accumulator
  • Dismantling the retarder
  • Checking the technical condition of the retarder parts
  • Retarder assembly

Cardan shafts

  • Specifications
  • Troubleshooting
  • Removing and installing propeller shaft
  • Checking the propeller shaft on the vehicle
  • Disassembly and assembly of universal joints
  • Disassembly and assembly of the support

Rear axle

  • Troubleshooting
  • faults
  • Removing and installing rear axle
  • Removing and installing differential from the rear axle (without removing the axle from the car)
  • Rear axle ARVIN MERITOR MS 13-175 205 Specifications
  • Wheel hub repair
  • Differential removal and installation
  • Differential repair
  • Dismantling the differential box
  • Removing the drive bevel gear from the support
  • Checking differential components
  • Determining the thickness of the stator shim
  • Differential box assembly
  • Installing the pinion pinion support
  • Differential housing assembly
  • Adjusting the distance between the covers
  • Correction of the contact patch of the final drive gears
  • Replacing the pinion support oil seal
  • Rear axle 451391/1
  • Specifications
  • Repair
  • Differential removal and installation
  • Differential repair
  • Tandem rear axle ARVIN MERITOR MT23-155 / D
  • Specifications
  • Wheel hub repair
  • Center differential
  • Removing and installing axle differential
  • Output shaft removal and installation
  • Rear axle ARVIN MERITOR MR11-155 / D
  • Specifications

Front axle

  • Front axles 5876/4; 5876/5; 5886/5 and and steered additional front axle 5876/4
  • Specifications
  • Troubleshooting
  • Front axle removal and installation
  • Additional steering axle (6x2 vehicles)
  • Filling and bleeding hydraulic circuits
  • Loop 1
  • Loop 2
  • Additional lifting steerable axle, 6x2 vehicles
  • Checking the ball joint play of the steering link
  • Front axle repair
  • Removing and installing hubs
  • Tie rod removal and installation
  • Replacing the tie rod ball joints
  • Removing and installing steering knuckle pivot
  • Additional rear axle 55080 / D1
  • Specifications
  • Removal and installation
  • Repair
  • Optional lift rear axle 56082 / D1 with hydraulic raise / lower
  • Specifications
  • Removal and installation
  • Repair
  • Wheel alignment angles
  • Optional steered rear axle 57080 / D 1 with pneumatic lift / lower
  • Specifications
  • Repair
  • Hydraulic steering axle steering
  • Checking nitrogen pressure and charging the hydraulic accumulator
  • Slave cylinder
  • Centering cylinder
  • Bleeding hydraulic system
  • Air suspension and pneumatic axle lift system
  • Troubleshooting
  • Tightening torques of threaded joints of parts of the steering mechanism and the device for raising and lowering
  • Removal and installation of raising and lowering an additional steering axle
  • Wheel alignment angles

Steering

  • Specifications
  • Removing and installing power steering
  • Steering arm removal and installation
  • Removing and installing steering column assembly
  • Replacing the pneumatic cylinder
  • Bleeding the power steering circuit
  • Measuring steering play with the steering wheel
  • Checking the maximum pressure in the power steering
  • Troubleshooting

Wheels and tires

  • Troubleshooting
  • Static wheel balancing
  • Tire pressure

Cab and frame

  • Specifications
  • Repair

Maintenance

  • Cars with CURSOR 8 (F2B) engine
  • Maintenance Descriptions
  • Cars with CURSOR 10 (F3A) engine
  • Maintenance Descriptions

Abbreviations

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Customers reviews

Ремонт с этим руководством стал намного проще. Да и на СТО теперь нет необходимости лишний раз ехать. Начинал с диагностики, теперь вот думаю заняться тормозами.