Iveco Daily since 2006, repair e-manual (in Russian)
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Available immediately after payment
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8
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Publisher: © "Gusi-Lebedi"
ISBN: 978-985-455-198-2
Number of pages: 468
Format: file PDF
About the manual
Type: diesel
Displacement: 2.3D / 3.0D L.
Power: 96 / 116 / 136 / 146 / 176 hp
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Publisher:
Gusi-Lebedi
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 978-985-455-198-2
Number of pages: 468
Format: file PDF
About the manual
Type: diesel
Displacement: 2.3D / 3.0D L.
Power: 96 / 116 / 136 / 146 / 176 hp
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Content
General information and car operation
Maintenance
- Scheduled maintenance
- Maintenance of cars with F1A engines
- Maintenance of cars with F1C engines
- Maintenance operations
- Maintenance M1
- Maintenance M2
- EP1 maintenance
- EP2 maintenance
- Maintenance of EPZ
- Maintenance T1 (annually - in the early spring)
- Maintenance T2 (annually - before the start of the cold season)
- Maintenance of technical specifications (every two years and, if possible, simultaneously with maintenance)
- Maintenance T4 (every three years and, if possible, simultaneously with maintenance)
F1A engine
- Specifications
- General data
- The main sizes of engine elements
- Engine repair
- General recommendations for repair and maintenance of the engine
- Removing and installing the engine
- A / C compressor drive belt
- Alternator and water pump drive belt
- Timing belt
- Bleeding the hydraulic drive of the power steering
- Replacing fuel injectors
- Cylinder head
- Fuel pump of a high pressure CPH1
- Water pump
- Throttle node
- Glow plugs
- EGR valve
- Heat exchanger
- OXICAT - oxidative catalytic converter
- Exhaust system
- Complete exhaust system
- Components exhaust system with catalytic converter with DPF
- Engine disassembly
- Cylinder block repair
- Crankshaft
- Engine assembly
- Installing the rear crankshaft oil seal
- Flywheel
- Pistons
- Cranks
- Assembly of the piston and connecting rod
- Dismantling and checking the cylinder head
- Valves
- Valve seats
- Valve springs
- Rocker arms and pushers
- Cylinder head assembly
- Upper cylinder head section
- Gas distribution mechanism
- Camshafts
- Assembly of the upper section of the cylinder head
- Cylinder head installation
- Lubrication system
- General information
- Oil and vacuum pump assembly (GPOD)
- Additional elements of the lubrication system
- Crankcase oil vapor separation system
- Cooling system
- General information
- Electromagnetic fan clutch
- Water pump
- Thermostat
- Turbocharged air
- General information
- Pressure control valve
- Turbocharger GARRETT GT 17 with variable geometry of the blades (engine F1А E0481 Н-136 HP)
- Exhaust gas recirculation (EGR) system
- General information
- EGR function
- Exhaust gas recirculation system components
- Air flow meter
- Throttle node
- Exhaust emission reduction system with DPF catalytic converter
- Catalytic converter microparticle filter (DPF)
- Microparticle filter regeneration system
- Heat exchanger
- Fuel injection system MS 6.3 and EDC16
- EDC 16 electronically controlled high pressure fuel injection system
- Fuel injection system
- Hydraulic part of the fuel system
- Fuel booster pump
- Fuel filter "UFI filters"
- Fuel filter "Filtrauto"
- Fuel lines
- Fuel pressure regulator
- Fuel pump of a high pressure CPH1
- Hydraulic accumulator (fuel rail)
- Fuel injectors
- EDC 16 electronic control unit
- Glow plug control unit
- Glow plugs
- Sensors
- Drives
- PWM drives
F1C engine
- Specifications
- General data
- The main sizes of engine elements
- Engine repair
- General recommendations for repair and maintenance of the engine
- Removing and installing the engine
- Bleeding the hydraulic drive of the power steering
- A / C compressor drive belt
- Alternator and power steering pump drive belt
- Water pump
- Vacuum and oil pump assembly
- Power steering pump
- High pressure fuel pump
- Replacing front crankshaft seal and front cover gasket
- Fuel injectors
- Cylinder head
- Replacing the rear crankshaft oil seal
- EGR heat exchanger
- Exhaust system
- Components exhaust system with catalytic converter with DPF
- Engine disassembly
- Cylinder block repair
- Crankshaft
- Engine assembly
- Installing the rear crankshaft oil seal
- Flywheel
- Pistons
- Cranks
- Assembly of the piston and connecting rod
- Dismantling the cylinder head
- Valves
- Valve seats
- Valve springs
- Rocker arms and pushers
- Cylinder head assembly
- Upper cylinder head section
- Gas distribution mechanism
- Camshafts
- Assembly of the upper section of the cylinder head
- Final engine assembly
- Lubrication system
- General Information
- Oil and vacuum pump assembly (GPOD)
- Pressure control valve
- Oil filter
- Heat exchanger
- Crankcase ventilation system
- Cooling system
- General information
- Electromagnetic fan clutch
- Thermostat
- Water pump
- Turbocharged air
- General information
- Turbocharger Mitsubishi TD 4 HL-13T-6
- Pressure control valve
- Turbocharger GARRET GT 2260 V with variable blade geometry
- Exhaust gas recirculation (EGR) system
- General information
- Exhaust gas recirculation system components
- Air flow meter
- Throttle node
- Heat exchanger
- Exhaust emission reduction system with DPE catalytic converter
- Catalytic converter microparticle filter (DPF)
- Microparticle filter regeneration system
- Fuel injection system MS 6.3 and EDC16
- EDC 16 fuel injection system
- Fuel injection system
- Fuel lines
- Hydraulic part of the fuel system
- Fuel booster pump
- Fuel filter "Filtrauto"
- Fuel filter "UFI filters"
- Fuel pump of a high pressure CP3.2
- Fuel pressure regulator
- Hydraulic accumulator (fuel rail)
- Fuel injectors
- Marking and replacing fuel injectors
- EDC 16 electronic control unit
- Glow plug control unit
- Glow plugs
- Sensors
- Drives
- PWM drives
- Clutch
- General information
- Specifications
Grip
- Inspections and repairs on the car
- Removing and installing clutch
- Removing and installing clutch release bearing
- Hydraulic clutch
- Pedal block
- Automatic wear compensation clutch used with 6 AS’300 VD gearbox
- Clutch Diagnostics
Gearboxes
- Gearboxes
- Removing and installing gearbox
- Gear shift mechanism
- Gear lever base
- Gearbox diagnostics
- Gearbox 5 S 300
- Specifications
- Description of the gearbox 5 S 300
- Gear selection and gearshift
- Safety devices
- Gearbox repair
- Gearbox control unit
- Gearbox disassembly
- Checking gearbox elements
- Intermediate shaft assembly
- Assembly of the main shaft
- Removing and installing rods, forks, selector and slide
- Gearbox assembly
- Gearbox 6 S 400 O.D
- Specifications
- Gearbox description
- Gear selection and gearshift
- Gearbox repair
- Gearbox control unit
- Gearbox disassembly
- Checking gearbox elements
- Intermediate shaft assembly
- Assembly of the main shaft
- Removing and installing rods, forks, selector and carrier
- Gearbox assembly
- Gearbox 6 S 400 A O.D
- Specifications
- Gearbox description 6 S 400 A O.D
- The main functions of the system
- Limp home mode (hard to get home)
- Gradient car hold system
- System Structure
- Gear selection and gearshift
- Diagnostics
- Removing and installing gearbox 6 S 400 A O.D
- Gearbox repair
- Gearbox control unit 6 S 400 A O.D
- Clutch gear 6 S 400 A 0.D
- Gearbox control drive 6 S 400 A O.D
- Wires connecting the gearbox 6 S 400 A O.D chassis
- Transmission harnesses 6 S 400 A O.D
- Calibration
- Power take-off
- Specifications
- Assembly instructions
- Electric power take-off drive
Cardan shafts
- General information
- Specifications
- Drive shaft
- Inspections and repairs on the car
- Removing and installing propeller shaft
- Checking propeller shafts mounted on a vehicle
- Diagnostics of malfunctions
Rear axles
- Rear axle NDA RS
- Specifications
- NDA RS rear axle description
- Removing and installing the rear axle NDA RS
- NDA RS rear axle repair
- NDA RS rear axle differential repair
- Rear axle NDA RG
- Specifications
- Description of the rear axle NDA RG
- Repair of the rear axle NDA RG
- Rear axle 450511
- Specifications
- Description of the rear axle 450511
- Removing and installing rear axle 450511
- Rear axle repair 450511
- Dismantling and assemblage of the mechanism of blocking of differential of the back bridge 450511
- Dismantling and assembly of the differential of the rear axle 450511
- Rear axle 450517/2
- Specifications
- Description of the rear axle 450517/2
- Removing and installing rear axle 450517/2
- Rear axle repair 450517/2
- Disassembly and assembly of wheel hubs
- Differential lock mechanism
- Dismantling and differential assembly
- Diagnostics of malfunctions of rear axles
Front axles
- Front axle 5817
- Specifications
- Front axle 5817
- Removing and installing front axle 5817
- Removing and installing front wheel axle 5817
- Removing and installing steering knuckle
- Front axle 5818
- Specifications
- Front axle 5818
- Removing and installing wheel hub
- Removing and installing steering knuckle
- Front axle 5819
- Specifications
- Front axle 5819
- Front axle repair
- Removing and installing steering knuckle
- Front axle 5823
- Specifications
- Front axle 5823
- Removing and installing front axle 5823
- Front axle repair 5823
- Removing and installing wheel hub
- Diagnostics of malfunctions of front axles
Wheel, wheel, and tire angles
- Wheel alignment
- Specifications
- Wheel alignment
- Checking the wheel alignment
- Checking rotation angles
- Checking the alignment of the wheels of the rear axle
- Calculation of thickness of compensating gaskets
- Wheels and tires
- Tires
- Static wheel balancing
- Dependence of tire performance on pressure
- Diagnostics of malfunctions
Front and rear pendants
- Front mechanical suspension
- Specifications front suspension
- Mechanical front suspension
- Checking the ball joint play
- Front suspension arms
- Car shock absorber 29 L - 35 S
- Leaf spring
- Torsion bar front suspension models 35C, 40C, 45C and 50C with 5819 axles
- Technical specifications of torsion bar suspension
- Torsion bar front suspension
- Checking the ball joint play
- Jet thrusts
- Torsion
- Anti-roll bar
- Shock absorber
- 60C and 65C torsion bar front suspension with 5823 axles
- Specifications
- Repair front torsion bar suspension
- Replacing ball joint for jet thrust
- Torsion
- Replacing rubber grommets
- Rear mechanical suspension
- Specifications
- Rear mechanical suspension
- Removing and installing the parabolic spring for models 29 L and 35 S
- Removing and installing a semi-elliptic spring for models 35 C, 40 C, 45 C, 50 C, 60 C and 65 C
- Dismantling, checking and assembling the spring
- Rear shock absorbers
- Anti-roll bar
- Suspension diagnostics
- Rear air suspension
- Technical specifications for VB-WABCO rear air suspension
- General information
- Rear air suspension type VB-WABCO
- Automatic leveling, raising and lowering the chassis
- Air supply unit
- Electronic control unit (ECU)
- Clearance sensor
- Air spring
- Pneumatic brake force control valve
- Leaf spring
- Rear shock absorbers
- Anti-roll bar
- PANHARD jet thrust
- Diagnostics of the rear air suspension
Steering
- General information
- Specifications
- Steering
- Power steering
- Power steering TRW
- Power steering ZF
- Inspections and repairs on the car
- Security precautions
- Checking the maximum pressure
- Checking the hydraulic center of the hydraulic cylinder (only for ZF amplifiers)
- Removing air from the hydraulic system
- Protective covers for ball joints and tie rods
- Steering shaft
- Steering gear
- Power steering pump
- Diagnostics
Brake system
- Service brake system
- Specifications
- Diagrams and general description of the brake system
- Brake tubes and their connections
- Tube expansion and bending
- Vacuum brake booster
- Vacuum pump
- Checks
- Removing air from hydraulic circuits (vehicles without ABS)
- Bleeding the hydraulic circuits of the brake system using the air removal kit
- Proportional pressure regulator models 35 S
- Mechanically controlled dual-circuit pressure regulator, model 29 L and 35 S
- Brake system repair
- Replacing the front brake pads
- Replacing the front caliper
- Replacing the rear brake pads
- Replacing the rear caliper
- Caliper repair brembo 2x44, 2x48 and 2x60
- Calipers brembo 1x52 and 1x60
- Brake disc
- Parking brake
- Parking brake mechanisms
- Parking brake adjustment
- Tightening sequence for wheel nuts
- Electronic stability control (ESP) and anti-lock brake system (ABS)
- Electronic systems
- ESP system features
- ABS sensor and sensor driving rotor
- ESP sensors
- Replacing ESP elements
- Diagnostics of malfunctions
Heating, ventilation and air conditioning system
- Heating and air conditioning systems
- Specifications
- General information
- Heating and air conditioning system
- The main elements of an air conditioning system
- Compressor
- Capacitor
- Filter drier
- Expansion valve
- Evaporator
- Control and protection devices
- Heater / air conditioning unit type M. MARELLI or DENSO
- Electrical equipment
Car electrical equipment
- General security measures
- Electrical power equipment
- Negative power connections to the ground
- Basic elements of electrical equipment
- Battery
- Generator BOSCH KCBI 14 V, 110 A
- Starter
- Electrical connectors
- Display
- Gearshift paddles
- Switch cluster for dashboard center console
- The switch box located under the instrument cluster
- Additional block
- Data channels of the CAN multiplex system
- On-board computer
- EDC16 electronically controlled fuel injection system
- Distinctive features of Euro 4 engines
- EDC16 electronic control unit
- Electronic fuel injection system
- Additional electronic systems
- ABS 8 / ESP 8 systems
- The functioning of the ESP (electronic stabilization system)
- Immobilizer
- Passive safety system (SRS)
- Additional passive safety system
- Security control module
- Spiral airbag wire
- Seat belt tensioners
- Replacing the electronic control unit for the security system
- Replacing the driver’s airbag
- Replacing the passenger airbag
- Replacing the spiral wire of the airbag
- Automatic transmission 6AS 400 O.D. YD
- Operation of the 6AS 400 O.D. gearbox YD
- Electronic control unit
- Gear shift drive
- Clutch drive
- Accelerator pedal
- Automatic transmission control lever (selector lever)
- Power take-off
- Diagnostic connector (EOBD)
Wiring diagrams
Customers reviews
from Владимир on 23/07/2020
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