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Ford Mondeo 1993 thru 2000, repair e-manual (in Russian)

Ford Mondeo 1993 thru 2000, repair e-manual (in Russian)
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Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-085-8
Number of pages: 296
Format: file PDF

About the manual

Engine type: petrol / diesel

Engine capacity: 1.6 / 1.8 / 2.0 / 1.8D l.

Power: 90 / 115 / 130 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Gusi-Lebedi
Categories: Ford
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-085-8
Number of pages: 296
Format: file PDF

About the manual

Engine type: petrol / diesel

Engine capacity: 1.6 / 1.8 / 2.0 / 1.8D l.

Power: 90 / 115 / 130 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

Operating instructions

Maintenance

  • Maintenance
  • Dimensions and weight
  • Lubricants and fluids
  • Volumes
  • Service specifications
  • Vehicle identification numbers
  • Weekly checks
  • Routine maintenance schedule
  • Gasoline models
  • Diesel models
  • Introduction
  • Intensive service
  • Replacing the coolant - general information
  • Draining water from the fuel filter (diesel only)
  • Checking and adjusting idle speed (diesel only)
  • Checking the vacuum pump
  • Checking the automatic transmission fluid level
  • Checking the functioning of electrical equipment
  • Checking, caring for and charging the battery
  • Checking the condition and functioning of seat belts
  • Checking the condition of the auxiliary drive belt
  • Checking for signs of leaks and condition of hoses in the engine compartment
  • Checking the condition of the wiring in the engine compartment
  • Checking the functioning of the air conditioning system
  • Change engine oil and oil filter
  • Checking the oil level in the manual transmission
  • Checking steering, suspension and wheels
  • Checking the condition of CV joints and protective covers of drive shafts
  • Checking the status of the exhaust system
  • Checking the condition of the vehicle underbody and fuel / brake lines
  • Brake system check
  • Checking the condition and lubrication of doors and hood
  • Checking the tightening forces of the wheel nuts
  • Running trials
  • Replacing the fuel filter (diesel only)
  • Replacing the air filter element
  • Replacing the dust filter of the ventilation system
  • Replacing the coolant
  • Checking the functioning of the crankcase ventilation (PCV) system and cleaning the filter
  • Replacing spark plugs
  • Replacing the camshaft and fuel pump drive belt (diesel only)
  • Valve clearance check (diesel only)

Repair of gasoline engines in the engine compartment

  • Specifications
  • General description
  • Repair operations in the engine compartment
  • Compression check - description of execution and interpretation of results
  • Installing the piston of the first cylinder in the position of the top dead center (TDC)
  • Cylinder head covers - removal and installation
  • Intake manifold - removal and installation
  • Exhaust manifold - removal, inspection and installation
  • Crankshaft pulley - removal and installation
  • Toothed belt covers - removing and installing
  • Toothed Drive Belt - removing, installing and tension adjustment
  • Belt tensioner and sprockets - remove, check and install
  • Camshaft oil seals - replacement
  • Camshafts and hydraulic tappets - removal, inspection and installation
  • Cylinder head - removal and installation
  • Oil pan - removal and installation
  • Oil pump - removal, check and installation
  • Oil cooler - removal and installation
  • Oil level sensor - removal and installation
  • Oil pressure warning lamp switch - removal and installation
  • Crankshaft oil seals - replacement
  • Flywheel / drive disc - removal, inspection and installation

Removal and overhaul of gasoline engines

  • Specifications
  • General description
  • Engine overhaul - general description
  • Powertrain removal methods and basic precautions
  • Engine / transmission - removal and installation
  • Engine disassembly procedure
  • Dismantling the cylinder head
  • Cylinder head components - cleaning and inspection
  • Cylinder head assembly
  • Connecting rod and piston assemblies - removal
  • Crankshaft - removal
  • Cylinder block / crankcase - cleaning and checking
  • Piston and rod assemblies - check condition
  • Crankshaft - check condition
  • Main and connecting rod bearings - condition check
  • Engine assembly procedure after overhaul
  • Piston rings - installation
  • Crankshaft - installing and checking main bearing clearances
  • Connecting rod and piston assemblies - installing and checking clearances in connecting rod bearings
  • Starting the engine after the end of the cap repair

Diesel engines

  • Specifications
  • General description and modifications
  • Basic operations performed without removing the engine from the car
  • Engine oil and oil filter - change
  • Accessory drive belt - inspect, replace, and adjust tension
  • Camshaft and high pressure fuel pump drive belts - inspect
  • Camshaft and fuel pump drive belts - removal, installation and tension
  • Valve clearances - check and adjust
  • Camshaft - removal and installation
  • Camshaft timing - check and adjust
  • Cylinder head - removal and installation
  • Cylinder head - bulkhead
  • Cylinder head and pistons - carbon removal
  • Water pump and thermostat - removal and installation
  • Oil seals - replacement
  • Pallet - removal and installation
  • Oil pump - removal, inspection and installation
  • Engine oil cooler - removal and installation
  • Pistons and connecting rods - removal and installation
  • Flywheel - removal and installation
  • Engine / transmission mounts - inspection, removal and installation
  • Engine / transmission - check, removal and installation
  • Engine / transmission - removal
  • Engine / transmission - split
  • Disassembly of the engine - general description
  • Engine - complete disassembly
  • Inspection and restoration - general description
  • Engine components - inspection and refurbishment
  • Engine assembly - general description
  • Engine - assembly
  • Engine - transmission connection
  • Engine / transmission - installation
  • Engine - starting after bulkhead
  • Compression check - description and execution

Cooling, heating and ventilation systems

  • Specifications
  • General description
  • Antifreeze - general description
  • Coolant hoses - removal and replacement
  • Thermostat and water pump - removal and installation
  • Cooling fan - serviceability check, removal and installation
  • Sensors, indicator and switches of the cooling system - serviceability check, removal and installation
  • Radiator and expansion tank - removal, inspection and installation
  • Interior heating / ventilation system components - removal and installation
  • Interior heating / air conditioning control panel - removal and installation
  • Air conditioning system - general description and precautions
  • Air conditioning components - removal and installation

Fuel and exhaust systems

  • Specifications
  • General description and precautions
  • Air filter - element replacement
  • Air filter cover - removal and installation
  • Fuel filter - draining fluid and replacing element
  • Fuel filter assembly - removal and installation
  • Fuel system - bleeding
  • Fuel system - pollution
  • Idle speed - check and adjust
  • Idle speed boost system - check, adjust and replace
  • Maximum engine speed - check and adjust
  • Injection timing - check and adjust
  • High pressure fuel pump - removal and installation
  • Injector tubes - removal and installation
  • Fuel injectors - removal, inspection and installation
  • Fuel cutoff solenoid valve - removal and installation
  • Gas pedal cable - removal and installation
  • Shock absorber of the throttle lever on the fuel pump - removal and installation
  • Turbocharger - removal and installation
  • Turbocharger intercooler - removal and installation
  • Fuel heater - removal and installation
  • Fuel tank - removal and installation
  • Collectors - removal and installation
  • Exhaust system - inspection

Engine electrical equipment

  • Specifications
  • General information, precautions and disconnecting the battery
  • Battery - removal and installation
  • Battery wires - check condition and replace
  • Ignition system - general information and precautions
  • Ignition system - diagnostics
  • Ignition coil - removal and installation
  • Ignition module - removal and installation (only for models with AT)
  • Ignition timing - check installation
  • RPM / crankshaft position sensor - removal and installation
  • Charging system - general information and precautions
  • Charging system - diagnostics
  • Generator - removal and installation
  • Alternator brushes and voltage regulator - replacement
  • Launch system - general information and precautions
  • Starter - diagnostics
  • Starter - removal and installation
  • Preheating system - description and serviceability check
  • Glow plugs, relay and fuse - removal and installation
  • Glow plug warning lamp unit - replace
  • Cold startup element - replace
  • Starter - changing brushes

Exhaust gas neutralization system

  • Specifications
  • General description
  • Electronic control systems - description and precautions
  • Diagnostic system - general information and testing
  • Information sensors - general description
  • Gasoline vapor recovery system - general description and functional check
  • Exhaust gas recirculation (EGR) system - general information, function check and component replacement
  • Pulsating exhaust gas mixing system - general description
  • Crankcase ventilation (PCV) - general description
  • Catalytic converter - general description and precautions

Mechanical transmission

  • Specifications
  • General description
  • Shift rod - adjustment
  • Gearbox control lever and gear shift rods - removal and installation
  • Speedometer drive gear - removal and installation
  • Oil seals - replacement
  • Reversing light switch - removal and installation
  • Mechanical transmission - removal and installation
  • Mechanical transmission mounts - inspect and replace
  • Mechanical transmission overhaul - general description

Automatic transmission

  • Specifications
  • General description
  • Troubleshooting - general description
  • Selector drive cable - removal, installation and adjustment
  • Selector assembly - removal and installation
  • Speedometer drive gear - removal and installation
  • Selector lever position sensor - removal, installation and adjustment
  • Oil seals - replacement
  • Removal and installation of transmission
  • Transmission mounts - inspect and replace
  • Bulkhead automatic transmission - general description

Clutch and drive shafts

  • Specifications
  • General description
  • Clutch - general description and troubleshooting
  • Clutch adjustment - check
  • Clutch cable - removal and installation
  • Clutch pedal - removal and installation
  • Clutch components - removal, inspection and installation
  • Clutch release bearing - removal, inspection and installation
  • Shaft and bushing of the clutch release lever - removal and installation
  • Drive shafts - general description
  • Drive shafts - removal and installation
  • Protective covers for the inner CV joints of the drive shafts - replacement
  • Drive shaft outer CV joint protective cover - replacement
  • Drive shaft joints - check condition and replace

Braking system

  • Specifications
  • General description
  • Front brake pads - replacement
  • Front brake caliper - removal, bulkhead and installation
  • Front brake disc - inspection, removal and installation
  • Rear brake drum - removal, inspection and installation
  • Rear brake shoes - replacement
  • Rear wheel brake cylinders - removal, bulkhead and installation
  • Rear disc brake pads - replacement
  • Rear disc brake caliper - removal, bulkhead and installation
  • Rear brake disc - inspection, removal and installation
  • The main brake cylinder - removal and installation
  • Brake pedal - removal and installation
  • Hydraulic pipes and hoses - inspection, removal and installation
  • Brake system - bleeding
  • Vacuum brake booster unit - fault diagnosis, removal and installation
  • Vacuum hose of the brake booster unit - removal, fault diagnosis and installation
  • Pressure relief relief valve (PCR) (non-ABS models) - removal and installation
  • PCR valve of models equipped with ABS - removal and installation
  • Hydraulic block ABS - removal and installation
  • ABS wheel sensors - fault diagnosis, removal and installation
  • Anti-lock brake system (ABS) relay box - removal and installation
  • Traction control (TCS) enable switch - removal and installation
  • Actuator for changing the position of the throttle valve TCS - removing and installing
  • Brake light switch - removal and installation
  • Parking brake control lever - removal and installation
  • Parking brake cables - removal and installation

Suspension and steering

  • Specifications
  • General description
  • Steering knuckle and hub assembly - removal and installation
  • Front hub and bearings - inspect and replace
  • Front suspension strut - removal and installation
  • Front suspension strut - bulkhead
  • Stabilizer and its links - removal and installation
  • Front suspension lower arm - removal, bulkhead and installation
  • Ball joint of the lower arm of the front suspension - replacement
  • Rear hub and bearings (Sedan and Hatchback Models) - inspect and replace
  • Rear suspension knuckle (Sedan and Hatchback models) - removal and installation
  • Rear suspension strut (Sedan and Hatchback models) - removal and installation
  • Rear suspension strut (Sedan and Hatchback Models) - bulkhead
  • Rear stabilizer bar and its links (Sedan and Hatchback models) - removal and installation
  • Rear suspension lower arms (Sedan and Hatchback models) - removal and installation
  • Rear suspension longitudinal bar (Sedan and Hatchback models) - removal and installation
  • Rear suspension cross member (Sedan and Hatchback models) - removal and installation
  • Rear hub and bearings (Station wagon models) - inspection and replacement
  • Rear suspension fist (station wagon models) - removal and installation
  • Rear shock absorber (Station wagon models) - removal, check and installation
  • Rear stabilizer bar and its links (Station wagon models) - removal and installation
  • Rear coil spring (Universal models) - removal and installation
  • Rear lower arm of the rear suspension (Station wagon models) - removal and installation
  • Front lower arm of the rear suspension (Station wagon models) - removal and installation
  • Rear suspension upper arm (Station wagon models) - removal and installation
  • Rear suspension longitudinal rod (Station wagon models) - removal and installation
  • Rear suspension cross member (Station wagon models) - removal and installation
  • Steering wheel - removal and installation
  • Steering column - removal, inspection and installation
  • Flexible steering column coupling - removal and installation
  • Power steering (except LHD and ABS)
  • Power steering gear (for models with left-hand drive and ABS) - removal and installation
  • Rubber power steering covers - replace
  • Power steering hydraulic system - bleeding
  • Steering pump - removal and installation
  • Tie rod end - replacement
  • Front wheel alignment - general description

Body and trim

  • Specifications
  • General description
  • Body and frame - service
  • Interior upholstery and mats - care
  • Minor damage to the body - restoration
  • Significant damage to the body - restoration
  • Bumpers - removal and installation
  • Radiator grill - removal and installation
  • Hood - removing, installing and adjusting position
  • A cable and a lever of a drive of a lock of a bonnet - removal and installation
  • Bonnet lock - removal, installation and position adjustment
  • Interior door trim panels - removal and installation
  • Door glass - removal and installation
  • Window regulator - removal and installation
  • Door handle and lock components - removal and installation
  • Door - removal and installation
  • Outside mirror - removal and installation
  • Internal rear-view mirror - removal and installation
  • Trunk lid - removal and installation
  • Trunk lid lock components - removal and installation
  • Tail door - removal and installation
  • Tailgate stop - removal and installation
  • Tailgate lock components - removal and installation
  • Central door locking system components - testing, removal and installation
  • Windshield and fixed glass - removal and installation
  • Side moldings and adhesive emblems - removal and installation
  • Glass sunroof and its adjustment - general description
  • Seats - removal and installation
  • Seat belts - removal and installation
  • Internal trim panels - removal and installation
  • Center console - removal and installation
  • Top console - removal and installation
  • Glove box - removal and installation
  • Dashboard - removal and installation
  • Wheel arch liners - removal and installation

Onboard electrical equipment

  • Specifications
  • General description
  • Troubleshooting electrical circuits - general description
  • Fuses, relays and timer unit - check and replace
  • Switches - removal and installation
  • Outdoor lamps - replacement
  • Interior lighting and lamps - replacement
  • Blocks of external lights - removal and installation
  • Headlight beam direction - checking and adjusting
  • Headlight adjustment motor - removing and installing
  • Instrument panel - removal and installation
  • Instrument cluster components - removal and installation
  • Speedometer control cable - removal and installation
  • Watch - removal and installation
  • Klaxon - removal and installation
  • Wiper arms - removal and installation
  • Windshield wiper motor and drive - removal and installation
  • Rear window wiper motor assembly - removal and installation
  • On-board counter unit - removal and installation
  • Auxiliary signaling system - general description and replacement of its components
  • Anti-theft alarm system - general description
  • Speed ​​control system - general description
  • Windshield / rear window washer system components - removal and installation
  • Radio / car radio - coding, removal and installation
  • Car radio amplifier - removal and installation
  • CD player removal and installation
  • Speakers - removal and installation
  • Radio antenna - removal and installation
  • Airbag unit (driver's side) - removal and installation
  • Airbag control module - removal and installation
  • Airbag coil spring - removal and installation

Troubleshooting

  • Engine
  • Cooling system
  • Fuel and exhaust systems
  • Mechanical transmission
  • Automatic transmission
  • Drive shafts
  • Braking system
  • Steering and suspension
  • Electrical system

Wiring diagrams

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Брал только для замены стартера зажигания. В принципе неплохая книга, но хотелось бы ремонта в фотографиях.