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Ford Escort / Orion 1990 thru 2000, repair e-manual (in Russian)

Ford Escort / Orion 1990 thru 2000, repair e-manual (in Russian)
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Publisher: © "Gusi-Lebedi"
ISBN: 978-985-455-185-2
Number of pages: 296
Format: file PDF

About the manual

Engine type: JBD / J6A / J4B / FUH / F6F / F4B / LUK / LUJ / LJE / LJF / L1E / L1H / L1K / RDA / RQB / RKC / RT

Engine capacity: 1.3 / 1.4 / 1.6 / 1.8 / 1.8D l.

Power: 60 / 75 / 90 / 105 / 107 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Gusi-Lebedi
Categories: Ford
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 978-985-455-185-2
Number of pages: 296
Format: file PDF

About the manual

Engine type: JBD / J6A / J4B / FUH / F6F / F4B / LUK / LUJ / LJE / LJF / L1E / L1H / L1K / RDA / RQB / RKC / RT

Engine capacity: 1.3 / 1.4 / 1.6 / 1.8 / 1.8D l.

Power: 60 / 75 / 90 / 105 / 107 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Content

Operating instructions

Maintenance

  • Dimensions and weight
  • Lubricants and fluids
  • Tire pressures
  • Service specifications
  • Identification number
  • Weekly checks
  • Part A: Maintenance - Gasoline Engines
  • Every 15,000 km or 12 months
  • Every 36,000km or 2 years
  • Every 50,000 km or 3 years
  • Every 3 years
  • Part B: Maintenance - Diesel Engines
  • Every 7,500 km or 6 months
  • Every 15,000 km or 12 months
  • Every 30,000 km
  • Every 45,000 km
  • Every 60,000 km
  • Every 3 years, regardless of mileage
  • Every 4 years, regardless of mileage

Repair of HCS and Endura-E engines in the engine compartment

  • Specifications
  • General description
  • Compression check - description
  • Installing the piston of cylinder No. 1 at TDC
  • Cylinder head valve cover - removing and installing
  • Valve clearances - check and adjust
  • Cylinder head valve train - removal, inspection and installation
  • Cylinder head - removal and installation
  • Crankshaft pulley - removal and installation
  • Main drive chain cover - removal and installation
  • Main drive chain, sprockets and tensioner - removal, inspection and installation
  • Pallet - removal and installation
  • Oil pump - removal and installation
  • Oil pump - bulkhead and inspection
  • Crankshaft oil seals - replacement
  • Engine / transmission mounts - inspect and replace
  • Flywheel - removal, inspection and installation

Repair of CVH and PTE engines in the engine compartment

  • Specifications
  • General description
  • Compression check - description
  • Installing the piston of the cylinder No. 1 at TDC
  • Cylinder head valve cover - removing and installing
  • Valve clearances - general description
  • Crankshaft pulley - removal and installation
  • Toothed belt covers - removing and installing
  • Toothed drive belt - removing, installing and tension adjustment
  • Timing belt and sprocket tensioner - removal, inspection and installation
  • Camshaft oil seal - replacement
  • Camshaft, rocker arms and valve tappets - removal, inspection and installation
  • Cylinder head - removal and installation
  • Pallet - removal and installation
  • Oil pump - removal and installation
  • Oil pump - bulkhead and inspection
  • Crankshaft oil seals - replacement
  • Engine / transmission mounts - replacement
  • Flywheel / drive disc - removal, inspection and installation

Repair of Zetec and Zetec-E engines in the engine compartment

  • Specifications
  • General description
  • Compression check - description
  • Installing the piston of cylinder No. 1 at TDC
  • Valve cover - removal and installation
  • Valve clearances - general description
  • Crankshaft pulley - removal and installation
  • Toothed belt covers - removing and installing
  • Toothed drive belt - removal, installation and adjustment
  • Timing belt and sprocket tensioner - removal, inspection and installation
  • Camshaft oil seals - replacement
  • Camshafts and hydraulic tappets - removal, inspection and installation
  • Cylinder head - removal and installation
  • Pallet - removal and installation
  • Oil pump - removal, inspection and installation
  • Crankshaft oil seals - replacement
  • Flywheel / drive disc - removal, inspection and installation
  • Engine / transmission mounts - inspect and replace

Diesel engine - repair operations in the car

  • Specifications
  • General description
  • Compression and leak testing of component joints - description and interpretation
  • Top dead center (TDC) for piston1 - location
  • Valve clearances - check and adjust
  • Crankshaft pulley / vibration damper - removal and installation
  • Toothed belt covers - removing and installing
  • Toothed drive belt and fuel pump drive belt - removal, inspection and installation
  • Tensioners and sprockets - removal, inspection and installation
  • Camshaft oil seal - replacement
  • Intermediate shaft oil seal - replacement
  • Camshaft and valve lifters - removal, inspection and installation
  • Cylinder head - removal, inspection and installation
  • Pallet - removal and installation
  • Oil pump - removal, inspection and installation
  • Crankshaft oil seals - replacement
  • Flywheel - removal, inspection and installation
  • Engine / transmission mounts inspection and replacement

Removing and rebuilding the engine

  • Specifications
  • General description
  • Engine / transmission removal - preparation and precautions
  • Engine - removal and installation (HCS and Endura-E)
  • Engine / transmission - removal and installation (CVH and PTE)
  • Engine / transmission - removal and installation
  • Engine overhaul - preliminary information
  • Cylinder head disassembly
  • Cylinder head and valve components - cleaning and inspection
  • Cylinder head assembly
  • Intermediate shaft (diesel engine) - removal, inspection and installation
  • Camshaft and tappets - removal, inspection and installation (HCS and Endura-E)
  • Piston / connecting rod assemblies - removal and inspection
  • Crankshaft - removal and inspection
  • Crankcase / crankcase - cleaning and inspection
  • Main and connecting rod bearings - inspection
  • Engine overhaul - assembly sequence
  • Piston rings - installation
  • Crankshaft - installing and checking the main bearing running clearance
  • Piston / connecting rod assemblies - installing and checking connecting rod bearing running clearance
  • Engine - starting after bulkhead

Cooling, heating and ventilation systems

  • Specifications
  • General description and precautions
  • Antifreeze - general description
  • Coolant hoses - disconnecting and replacing
  • Thermostat - removal, check and installation
  • Assembling the radiator fan - checking, removing and installing
  • Electrical switches and sensors of the cooling system - check, removal and installation
  • Radiator and expansion tank - removal, inspection and installation
  • Water pump (HCS and Endura-E engines) - removal and installation
  • Water pump (CVH and PTE engines) - removal and installation
  • Water pump (Zetec and Zetec-E engines) - removal and installation
  • Heating / ventilation system components - removal and installation
  • Heater / air conditioning controls - removal and installation
  • Air conditioning system - general description and precautions
  • Air conditioning components - removal and installation

Fuel system - carburetor engines

  • Specifications
  • General description and precautions
  • Air filter - removal and installation
  • Throttle cable (models with manual transmission) - removal, installation and adjustment
  • Throttle cable (cam plate) (models with automatic transmission CTX) - adjustment
  • Gas pedal - removal and installation
  • Choke cable - removal, installation and adjustment
  • Fuel priming pump - check, removal and installation
  • Fuel tank - removal, inspection and installation
  • Fuel level sensor - removal and installation
  • Overflow valve - removal and installation
  • Fuel filler pipe - removal and installation
  • Carburetor (Weber TLDM) - description
  • Carburetor (Weber TLDM) - adjusting increased idle speed
  • Regulator needle and float (Weber TLDM carburetor) - removal, installation and adjustment
  • Throttle switch unit (Weber TLDM carburetor) - removal, installation and adjustment
  • Carburetor (Weber TLDM) - removal and installation
  • Carburetor (Weber TLDM) - disassembly, cleaning, inspection and assembly
  • Carburetor (Weber TLD) - description
  • Carburetor (Weber TLD) - adjusting increased idle speed
  • Float regulator needle and float (Weber TLD carburetor) - removal, installation and adjustment
  • Automatic choke (Weber TLD carburetor) - adjustment
  • Automatic choke (Weber TLD carburetor) - removal, inspection and installation
  • Carburetor (Weber TLD) - removal and installation
  • Carburetor (Weber TLD) - disassembly, cleaning, inspection and assembly
  • Intake manifold - removal and installation

Central fuel injection system (CFi)

  • Specifications
  • General description and precautions
  • Fuel system - pressure relief
  • Fuel lines and connections - general description
  • Air filter assembly and air intake components - removal and installation
  • Throttle cable - removal, installation and adjustment
  • Gas pedal - check and install
  • Fuel priming pump / fuel pressure - check
  • Fuel tank - removal, inspection and installation
  • Fuel priming pump / fuel level sensor removal and installation
  • "Overflow valve - removal and installation
  • Fuel cut-off switch - removal and installation
  • Fuel injection system - check
  • Fuel injection system components - removal and installation
  • Intake manifold - removal and installation

Electronic fuel injection (EFi)

  • Specifications
  • General description and precautions
  • Fuel system - pressure relief
  • Fuel lines and joints - general description
  • Air filter assembly and air intake components - removal and installation
  • Gas pedal cable - removal, installation and adjustment
  • Gas pedal - removal and installation
  • Fuel priming pump / fuel pressure - check
  • Fuel tank - removal, inspection and installation
  • Fuel priming pump / fuel level sensor - removal and installation
  • Overflow valve - removal and installation
  • Fuel cut-off switch - removal and installation
  • Fuel injection system - check
  • Fuel injection system components - removal and installation
  • Intake manifold - removal and installation

Electronic sequential fuel injection (SEFi)

  • Specifications
  • General description and precautions
  • Fuel system - pressure relief
  • Fuel lines and joints - general description
  • Air filter assembly and air intake components - removal and installation
  • Gas pedal cable - removal, installation and adjustment
  • Gas pedal - removal and installation
  • Fuel priming pump / fuel pressure - check
  • Fuel tank - removal, inspection and installation
  • Fuel priming pump / fuel level sensor removal and installation
  • Overflow valve - removal and installation
  • Fuel cut-off switch - removal and installation
  • Fuel injection system - check
  • Fuel injection system components - removal and installation
  • Intake manifold - removal and installation

Exhaust system and exhaust gas aftertreatment system

  • Specifications
  • General description
  • Exhaust system - repair
  • Exhaust manifold - removal, inspection and installation
  • Catalytic converter - general description and precautions
  • Crankcase ventilation system - checking and replacing components
  • Fuel vapor retaining system - checking and replacing components
  • Exhaust gas recirculation - checking and replacing components
  • Exhaust manifold air injection system - checking and replacing components

Fuel and exhaust systems - diesel models

  • Specifications
  • General description and precautions
  • Fuel system - filling and bleeding
  • Fuel system - pollution
  • Air filter assembly and intake duct components - removal and installation
  • Throttle cable - removal, installation and adjustment
  • Gas pedal - removal and installation
  • Fuel tank - removal and installation
  • Fuel level sensor - removal and installation
  • Fuel tank overflow valve - removal and installation
  • Fuel filler pipe removal and installation
  • Idle speed - check and adjust
  • Cold crank lever cable - adjustment, removal and installation
  • Idle speed control system - adjustment, removal and installation
  • Maximum engine speed - check and adjust
  • Injection timing - check and adjustment
  • High pressure fuel pump - removal and installation
  • Injection pipes - removal and installation
  • Fuel injectors - removal, inspection and installation
  • Fuel cut-off solenoid valve - removal and installation
  • Fuel heater - removal and installation
  • Collectors - removal and installation
  • Exhaust system - general description and replacement of components

Starting and charging systems

  • Specifications
  • General description, precautions and disconnecting the battery
  • Finding a short circuit in an electrical circuit - general description
  • Battery - test and charge
  • Battery - removal and installation
  • Charging system - test
  • Generator - removal and installation
  • Alternator brushes and voltage regulator - replacement
  • Launch system - test
  • Starter - removal and installation
  • Starter - test

Ignition system - petrol models

  • Specifications
  • General description and precautions
  • Ignition system - health check
  • Ignition coil - check, removal and installation
  • Ignition module (carburetor engines) - removal and installation
  • Ignition module (engines with fuel injection system) - removal and installation
  • Ignition timing - check
  • Crankshaft angle sensor - removing and installing

Preheating system - diesel models

Clutch

Mechanical transmission

  • Specifications
  • General description
  • Shift rod - adjustment
  • Rod and gear lever - removal and installation
  • Speedometer drive gear - removal and installation
  • Oil seals - replacement
  • Reversing light switch - removal and installation
  • Mechanical transmission (B5 and iB5) - removal and installation
  • Mechanical transmission (MTX-75) - removal and installation
  • Mechanical transmission overhaul - general description

Automatic transmission

  • Specifications
  • General description and precautions
  • Drive mode switch cable - removal, installation and adjustment
  • Movement mode selection mechanism - removal and installation
  • Speedometer drive gear - removal and installation
  • Seals - replacement
  • Automatic transmission - removal and installation
  • Bulkhead automatic transmission - general description
  • Starter blocker - removal and installation

Drive shafts

  • Specifications
  • General description
  • Drive shafts - removal and installation
  • Protective cover for inner CV joint - replacement
  • Protective cover for outer CV joint - replacement
  • Drive shafts - inspection and overhaul

Braking system

  • Specifications
  • General description
  • Front brake pads - replacement
  • Front brake caliper - removal, bulkhead and installation
  • Front brake disc - inspection, removal and installation
  • inspection and installation
  • Rear drum brake pads - replacement
  • Rear brake cylinder - removal, bulkhead and installation
  • Rear brake support plate - removal and installation
  • Rear disc brake pads - replacement
  • Rear disc brake caliper - removal, bulkhead and installation
  • Rear brake disc - inspection, removal and installation
  • Master cylinder - removal, bulkhead and installation
  • Brake pedal - removal and installation
  • Brake pedal pusher - removal and installation
  • Brake pipes and hoses - replacement
  • Hydraulic brake system - bleeding
  • Vacuum booster unit - serviceability check, removal and installation
  • Vacuum hose and amplifier unidirectional valve - removal, service check and installation
  • Hand brake pads (models with disc brakes) - replacement
  • Hand brake lever - removal and installation
  • Primary handbrake cable - removal and installation
  • Main handbrake cable - removal and installation
  • Valves for regulating pressure in the brake system - removal and installation
  • Brake force compensator (Van model) - removal and installation
  • Brake Compensator (Van Models) - adjustment
  • Anti-lock braking system (ABS) - general description
  • ABS components - removal and installation

Suspension and steering gear

  • Specifications
  • General description
  • Front steering knuckle - removal and installation
  • Front wheel bearings (23 Spline Drive Shaft) - replacement
  • Front wheel hub bearings (25 Spline Drive Shaft) - replacement
  • Front suspension strut - removal and installation
  • Front suspension strut - disassembly, inspection and assembly
  • Front suspension anti-roll bar - removal and installation
  • The lower arm of the front suspension - removal and installation
  • Underframe - removal and installation
  • Rear wheel bearings - replacement
  • Rear pillar (Hatchback and Sedan models) - removal and installation
  • Rear pillar (Hatchback and Sedan models) - disassembly, inspection and assembly
  • Rear axle (Hatchback, Sedan and Estate models) - removal and installation
  • Rear axle pivot bolt bush (models) Hatchback, Sedan and Station wagon) - replacement
  • Rear shock absorber (Station wagon and Van models) - removal, service check and installation
  • Rear spring springs (Station wagon models) - removal and installation
  • Rear leaf spring, its shackle and bushings (Van models) - removal, inspection and installation
  • Rear axle (Van models) - removal and installation
  • Steering wheel - removal and installation
  • Steering column - removal and installation
  • Steering column - bulkhead
  • Rubber steering covers - replacement
  • Steering gear (without amplifier) ​​- removal and installation
  • Steering gear (with power) - removal and installation
  • Power steering pump - removing and installing
  • Hydraulic power steering - bleed
  • Tie rod end ball joint - removal and installation
  • Wheel alignment angles - general description

Auto body

  • Specifications
  • General description
  • Body and underbody - service
  • Upholstery and rugs - care
  • Minor damage to the body - restoration
  • Significant damage to the body - restoration
  • Bumpers - removal and installation
  • Hood - removing, installing and adjusting position
  • Bonnet cable - removal and installation
  • Bonnet lock - removal and installation
  • Door trim panel - removal and installation
  • Door glass - removal and installation
  • Window regulator mechanism - removal and installation
  • Door lock, lock cylinder and handles - removal and installation
  • Door - removal and installation
  • Outside mirror - removal and installation
  • Interior mirror - removal and installation
  • Trunk lid - removal, installation and adjustment
  • Trunk lock components - removal and installation
  • Luggage compartment door - removal, installation and adjustment
  • Support pillar of a tailgate - removal and installation
  • Tailgate lock components - removal and installation
  • Central locking system control unit - removal and installation
  • Hatch - check and adjust
  • Roof panel - removal and installation
  • Hatch seal - removal and installation
  • Seats - removal and installation
  • Interior trim panels - removal and installation
  • Front panel - removal and installation
  • Center console - removal and installation
  • Wheel arch liners - removal and installation
  • Radiator grill - removal and installation

Engine electrical systems

  • Specifications
  • General description and precautions
  • Electrical troubleshooting - general description
  • Fuses and relays - general description
  • Switches - removal and installation
  • Lamps (external lighting fixtures) - replacement
  • Lamps (interior lighting) - replacement
  • External lighting devices - removal and installation
  • Light beam direction - check and adjust
  • Dashboard - removal and installation
  • Dashboard components - removal and installation
  • Speedometer cable - removal and installation
  • Cigarette lighter - removal and installation
  • Watch - removal and installation
  • Sound signal - removal and installation
  • Wiper arms - removal and installation
  • Wiper motor and rod - removal and installation
  • Wiper hinge pivot - removing and installing
  • Rear door wiper motor assembly - removal and installation

Troubleshooting

Wiring diagrams (wiring diagrams)

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Была целая история с поиском подходящей литературы. С помощью этого руководства я отремонтировал систему охлаждения и вентиляции